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E-Mail
: apparelsvillageltd@gmail.Com
Factory Images |
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The
total floor area in dyeing unit is about 8000 sft. Besides machine set- up
space, there is space for batch preparation, wet fabric storage. In order to
dissipate the heat evolve from dyeing machines, the shed height has kept to av.
24ft. With enough window opening and air exhaust systems. |
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The
machine description of this unit are as follows : |
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DYEING MACHINES |
Quantity |
08 Nos. |
M/C. Sizes |
10 Kgs – 01 No.
50 Kgs - 01 No.
100 Kgs – 01 No.
200 Kgs - 01 No.
400 Kgs – 01 No.
450 Kgs – 01 No.
600 Kgs – 01 No.
800 Kgs –
01 No.
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Origin |
Turkey |
Brand |
Dilmenler |
Model |
Dms 12 Ht
Ecoflow Dual Plus |
Capacity |
6500 Kgs / Day |
Feature |
Allow
to dye any kind of fabrics from 80 – 400 gsm without having creasing
or non-uniformity in the dyeing result. Total process of the dyeing is
computerized controlled with software programmed of ‘secom 737 xl’ of setex,
Germany. With regards to dyeing process time, energy consumption and quality
of dyed fabric, the model ensure the following
:
- short and fast heating time by efficient
heat exchanger.
- safe fabric run and good loading capacity.
-extremely short liquor ratio starting from 1:5 depending on the
fabric quality and chamber loading.
- due to ‘double’ nozzle design, it ensure even dyeing through
full penetration of dyestuff and high speed of fabric. It also avoid
undesired crease mark and pilling effects.
- variable speed controller up to.
- 400 m/min with speed indicator.
- power drain in order to shorten the time of drainage.
-‘hat – pro’ with 100%
additional tank concept.
-‘rcr’ rapid cooling rinsing system.
-‘qcr’ quantity controlled rinsing system.
-‘crw’ continuous rinsing and washing off.
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FABRIC TURNING MACHINE |
Quantity |
01 No |
Origin |
Italy |
Brand |
Daroitex |
Model |
Drs/4 |
Feature |
This machine
ensure safe turning of tubular knit
fabric and plaiting automatically in easy way. It is suitable for both wet
and dry fabric. Main operation of loading and reverse is done by air,
eliminating the problem of rubbing on contact with mechanical feeding. It
has adjustable plaiting device with variable speed by inverter driving speed
from 0 to 100 mt/min. Remote foot pedal for automatic operation of loading
and reversing by air having ring opening fabric device for well plaiting.
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SQUEEZER
MACHINE |
Quantity |
01 No |
Origin |
Italy |
Brand |
Brazzoli |
Feature |
- 1400 mm working width.
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Ballooning system with air blowing
at entry.
- 2
nos. Squeezing cylinder.
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Tank for softening product at entry.
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Plaiting device at exit.
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SQUEEZER
MACHINE |
Quantity |
01 No |
Origin |
Turkish |
Brand |
Mersen |
Feature |
- 1400 mm working width.
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Ballooning system with air blowing
at entry.
- 2
nos. Squeezing cylinder.
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Tank for softening product at entry.
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Plaiting device at exit.
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The
total floor area in finishing unit is about 8000 sft. Besides machine set- up
space, there is space for batch preparation, wet fabric storage. In order to
dissipate the heat evolve from machines, the shed height has kept to av. 24ft.
With enough window opening and air exhaust systems. |
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The
machine description of this unit are as follows : |
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OPEN COMPACTOR
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Quantity |
01 No |
Origin |
Italy |
Brand |
Daroitex |
Model |
CMP
3000
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Feature |
This
machine has been developed by finishing professionals having practical
experience and has designed to satisfy practical needs in finishing all open
width 100% cotton or blend of both knitted and woven fabrics. The main
features of this machine are as follows :
-Motorization
with triple self controlled inverter.
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Adjustable speed of 0 to 60 m/min and control of fabric
tension by
means of electronic dancing rollers.
- Rubber
belt stretching and centering controlled with single or double
synchronized
motorization on both sides.
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Compacting cylinder
tested ‘ispels’, max. 160º c , 5 bar
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Digital control of
shrinkage.
- Hand
wheel for micrometric regulation of approach of the exercised
group with separate
control and for regulation of the belt
compression.
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Double cooling device
of the rubber belt inside and outside with
adjustable
inclination.
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Tank for recovery of
the cooling water.
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Variable in feed of
fabric at the entry.
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Shrinkage percentages max.
1.5 relative to type of fabric.
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TUBE COMPACTOR |
Quantity |
01 No |
Origin |
U S A |
Brand |
Tubetex |
Feature |
This
machine has been developed by finishing professionals having
practical experience and has designed to satisfy practical needs in
finishing all open width 100% cotton or blend of both knitted and woven
fabrics. The main features of this machine are as follows :
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Motorization with
triple self controlled inverter.
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Adjustable speed of 0
to 60 m/min and control of fabric tension by means
of electronic dancing
rollers.
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Rubber belt stretching and centering controlled with single or double
synchronized
motorization on both sides.
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Compacting cylinder
tested ‘ispels’, max. 160º c , 5 bar.
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Digital control of
shrinkage.
- Hand
wheel for micrometric regulation of approach of the emprise
group with separate
control and for regulation of the belt compression.
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OPEN COMPACTOR
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Quantity |
01 No |
Origin |
Italy |
Brand |
Monti Antonio |
Model |
92 – E |
Feature |
The
automatic fabric input system Incorporated
with functionally preventing the operator from executing very dangerous
manual operation. This is also incorporated with
powerful suction which perfectly integrated in
the machine whole, bringing out the qualities of a productive and modern
decatizing and thermo fixing machine with following criteria :
-300 mmǾ
cylinders steam heated with vacuum diathermic oil.
-Cylinders
temperature up to 230ºc with proper electronic thermostat.
-Cylinder with
suction for decatizing.
-Overhead
vaporization chamber.
-Automatic roll-up
mechanism.
-Weave adjustment
regulator.
-Device to check the
overfeeding present.
-Continuous speed
variation from 1 to 40m/min with speed indicator.
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STENTER MACHINE |
Quantity |
01 No |
Origin |
Italy |
Brand |
Alea |
Feature |
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‘Padder’ consisting of two
roller open width quizzers with stabilized rubber coated rollers in
descending position, including scroll roller and fabric guide roller.
Fabric guiding systems for immersion trough, not heated, with economizer,
pneumatic raising and lowering device arranged with liquor distributor
tube and level regulator system. there is fabric guide behind the padder
with pneumatic compensator roller consisting of torsion tube with bearing
guide roller.
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‘compact straightening
unit’ fully automatic hydraulics suitable for centering skew and bow
distribution of both woven and knitted fabrics, supporting bridges with
four scanning heads and operating system to preset distortions and reflex
detection hydraulic adjustment. It also consist of fabric tension control,
fabric guide roller, driven expander roller to spread the fabric at the
entry and in front of scanning heads.
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‘Tentering
machine’ of three compartments with vertically returning pin teetering
chains lubricants free consisting 3 m long entry & 2m long exit section,
chain rail for middle compartments, deepening guard and operating hours
counter. Entry stand with operating disk and platform. Infield unit with
digital control system consisting working sensor with infrared scanning
and switching over to mech. Scanning with dc adjustable devices and
switchgear. Pair of three finger selvedge uncurl with rotating spiral
stainless steel finger 255mm long each fabric guiding plates left and
right incl. Angular piece for mounting. Pinning and overfeed device with
pneumatic operation and bristled band for pin chain for drive by separate
motor. Steaming device 0.25m long in teetering machine entry zone for
steaming or moisturizing the fabric max. Ingoing
Steam
pressure 2 bars. selvedge gluing device with application wheel, height
adjustable glue trough and counter pressure rolls. Selvedge cutting device
for cutting above the fabric selvedge with minimum extraction system and
pneumatic raising device. Selvedge tension individually adjustable via
controllable pinning wheel drive. Deepening guard for all chain link to
ensure fabric keeping down device above pin bars with 1 pair of closing
device at entry and 1pair of opener at exit.
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‘Dryer’ with entry/exit
chamber having slit covers, insulation on all side, one motorized with
adjustment incl. Switchgear. Middle chamber equipped with high turbulence
star jet nozzle, economic air system saving energy by reducing the exhaust
air volume, optimum development of fabric handle. It is also incorporated
with set of tandem filter screen for filtering circulating air, motorized
individual with adjusting system for spindle, air volume regulating system
in each compartment in upper and lower nozzle bodies, cooling zone to cool
down the fabric web with 1500mm fabric venting.
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‘Gas heating’ systems with
a real burner having six burners having ignition and detection system,
temperature control system, gas safety unit and set of flexible metal
hoses to connect gas burners and ring pipe.
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DRYER MACHINE |
Quantity |
01 No |
Origin |
Italy |
Brand |
Alea |
Model |
Ca/80 |
Feature |
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Two nos. Chamber
- Capacity
300kg/hour
- 2200mm
working width
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Steam heating
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Plaiter at the exit
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Temperature control
device
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Humidity control
device
- Overfeeding system
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TUMBLER DRYER |
Quantity |
01 No |
Origin |
Italy |
Brand |
Triveneta |
Model |
E 165 Rrv |
Feature |
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Steam heating system
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Humidity controller
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Process programmatic
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Reversing of rotation every 30
seconds
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Capacity 165 kg per
hour
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SLITTING MACHINE |
Quantity |
01 No |
Origin |
Italy |
Brand |
Daroitex With Bianco Detwister |
Model |
E 165 Rrv |
Feature |
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2400mm working width
- By
pass for cutting without passing through detwister
- Automatic
detwister by electronic sensor
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Frame of support
detwister, adjustable for different height
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Cutting device
automatic to slit on green line and also manual
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Double screw roll to
open tuboler
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