E-Mail : apparelsvillageltd@gmail.Com

Factory Images

OUR SERVICES AGAINST  INSTRUMENTS OF ORDERS

•  Sales contract/ export letter Of credit/ export tt

•  Local letter of credit

• Post payment in cash

Against export l/c or tt

• Export of garments

• Export of fabrics

• Supply of finished fabric which include yarn

• Supply of finished fabric which exclude yarn

• For knitting service

• For dyeing and finishing service

• For knitting, dyeing and finishing service

• For garments sub – contract

• Supply of left over/ wastage

Avl management has made all out efforts to implement systematic production line up and highest level of quality control for the Rmg products produced in the factory. For this purpose Avl management has taken keen interest for smooth and trouble free management in the management systems.

• Factory level management

• Inventory system management

• Management information system and

• Security and safety factor management.

All the management systems as mentioned above must run in flawless manner so that all pre-planned job schedules can be maintained timely. To keep the consistency in product quality along with its timely delivery, we undertake our efforts to maintain proper quality control in three parameters which must be analyzed during the phases of :

• Raw materials

• Making

• Finishing and accessories

As such, the Avl factory continuously motivate his all workers along the qc inspecting staff to keep their keen eyes in the line as mentioned above in the following section which leads ultimately to Rmg products as well as to the satisfaction of our valued clients.

• Quality control of raw material at procurement section

• Quality control in knitting section

• Quality control in dyeing section

• Quality control in finishing section

• Quality control in garments section

It is needless to say how important is the selection of the raw materials in an item , as, the consequences are untold and to take in consideration only the component price is immediately synonymous with ‘no quality’. Sometimes, at the time of the selection the difference is not perceptible, but there is no doubt about it, the outcomes are immediate when the item is used

• Twisting

• Color Fastness

• Shrinkage

• And Others So On

The reasons of all these defects which are imperceptible ‘at touch’ is often the canceling of such or such working in the finishing process.

In selecting the yarn, the following points are to be noted :

Untwist, then draw the fibers 1 by 1

• If they come easily and the fiber length is from 2.6 to 3.8 cm then this  is combed yarn.

• If they are mixed up and length is less then 2.5 cm then it is carded  yarn.

• If there are many fibers less then 1 cm, it is called mouse hair and probable troubles are

• Pilling

• Broken fibers and yarn

• Irregular aspect

After unknotting, check on a paper the irregularities in the yarn. The slubs are synonymous with qualitative problem at knitting. Besides above following points are to be noted :

• Selection of brand

• Selection of yarn type

• Record of batch, lot and manufacturing date

• Checking of imperfection level in the yarn count size.

In selecting the accessories, proper care must be taken so that they does not become the cause of important quality problem.

• Adapted to the material

• Good stability

• Must be matched with color of shell fabric unless otherwise contrast color is instructed.

• Too hard and very cutting in the invisible threads must be proscribed

Synthetic/Horn

• Resistant

• If dope dye, the dyeing must be checked

• Holes diameter

• Regularity of diameters

• Imperatively treated stainless

• Regularity of eyelet or button shank

Drawstring

• Treated  ‘ wash resistant ’ color fastness 4/5.

Rivets – Press Studs

• Treated stainless

• Correct setting

• Corresponding gripper male and female

Zipper

The Tape Must Be Wash Resistant.

Transfers

• Sublistatic

• Foam Printing

A lab test to check the degradation at washing is required. The main cause of degradation is due to the temperature and the imperious respect of passage and pressure time.

Quality controllers are often given the responsibility to inspect the garments which is the last step of the total systems. Major problems can be Eli mined if the proper inspection can be provided at the stage of knitting, dyeing and finishing. As such, below we are giving a list of defects usually found in the stages as mentioned above. Before this list, it is needed to know that in apparels sector the defects fall into two type as defined below.

• Major defect : a defect that, if conspicuous on the finished products, would cause the item to be a second. ( a ‘second’ is a garment with a conspicuous defect that effects the salability or serviceable of the item.)

• A defect that would not cause the product to be termed a second either because of severity or location. When inspecting piece goods prior to cutting, it is necessary to rate questionable defects as major, since the inspector will not know where the defects may occur on the item.

Barre

Caused by mixing yarn on feed into machine. Fabric will appear to have horizontal streaks. This is major defects.

Birdseye

Caused by unintentional tucking from malfunctioning needle. usually two distorted stitches occur side by side.

Broken Color Pattern

 Usually caused by colored yarn out of place on frame.

Drop Stitches

 Results from malfunctioning needle or jack. Will appear as holes or missing stitches.

End Out

Results from knitting machine continuing to run with missing end.

Hole

Caused by broken needle.

Missing Yarn

Caused by one end of yarn missing from feed and machine continue to run.

Mixed Yarn

 Results from wrong fiber or wrong size of yarn. Fabric could appear as thick end or different color if fibers have different affinity for dye.

Needle Line

 Caused by bent needle forming distorted stitches which is usually a vertical line.

Press – Off

Results when all or some of the needles fail to function and fabric either falls off the machine or design is completely disrupted or destroyed.

Slub

Usually caused by a thick or heavy place in yarn or by lint getting into yarn feeds.

Straying End

Caused when an end of yarn breaks and the loose end strays and is knit irregularly into another area.

Where courses are not square with  wale lines on knit. maximum allowable limit of biasness is 6%.

Caused by filling yarn lie in an arc across fabric width. It become critical on stripes or pattern not as critical on solid color fabric.

Crease Mark

Appears where creases are caused by fabric folds in the finishing process. On napped fabric, final pressing may not be able to restore fabric or original condition. Often discoloration is a problem.

Crease Streak

Results from creased tubular fabric passing through      squeeze rollers.

Water spots

Usually caused by wet fabric being allowed to remain too long before drying; color migrates leaving blotchy spot.

Uneven Dyeing

Uneven Shade

In a same batch uneven shade may occur if possible same length is not provided in each chamber.

Batch To Batch Shade

This problem arises if the fabric has not the same affinity to dyestuff, same liquor ratio is not used, same brand of dyestuff is not used, if the programmed of the machine running is changed from batch to batch.

Dye Spot

These are most often caused by if not correctly mixing and thoroughly dissolving the dyestuff in the right amount of water. 

Cockling

Cockling or dimpling of the fabric surface generally occurs due to smaller diameter of nozzle which increase the speed of the fabric and as well as low liquor ratio.

Running marks are frequently related to the materials and fabric construction and are caused by poor opening of the fabric rope.

Crack Marks

This can be result of incorrect process procedures.

Hammer Finish

Usually found on surface sensitive articles e.g. Plush and uncut pile fabrics.

Crush Marks

Occurs when running with a higher fabric speed.

Elephant Skin Or Orange Peel  Effect

Often found on woven and warp knitted fabrics which have stopped running during the cooling stage. Materials itself as irregular shaped creases over the fabric surface.

The results of color running low in reservoir on printing machine.

Color Smear

 The result of color being smear during printing.

Mottled

Color applied unevenly during printing.

Pin Holes

Holes along selvage caused by pins holding fabric while it processes through the tender frame.

Scrimp

The result of fabric being folded or creased when passing through print machine. There will be area not printed.

Selvage Torn

Usually caused by excessive tension while processing through tender frames.

It is nevertheless to say that the garments floor is the final stage of the apparels making. So all other quality measure which are taken before garments floor is just a rehearsal. And in all respect the garments floor is the final stage for the apparels to be produced. Hence this phase covers the all previous measures of quality inspection as double or cross check along with other quality inspections which are limited in this unit. Below we are out lining the defects usually to be inspected section wise.