APPARELS  VILLAGE  LTD.

Email : apparelsvillageltd@gmail.com

Factory Images

 
  LABORATORY UNIT  
  The laboratory and office space has been set-up in between dyeing and finishing unit at first floor level. It has constructed in see through provision so that the activities in dyeing and finishing unit can be observe entirely from that space. This space is fully covered under ac system to ensure smooth and comfortable working environment.  
  The equipments in laboratory are as follows :  
   
ATM. SAMPLE DYEING
Quantity 01 No
Origin Italy
Brand Ugolini
Feature
  • Heating bath capacity 20 liter with polyethylene glycol or water
  • Central shaft having radial rods immersed in glasses
  • The bath is heated by resistance stainless steel
  • Bath cooling is made by cold water circulation
  • Water proof instrument panel with general switch and speed charge switch
  • Electronic microprocessor with time – temperature programmed
  • On – off push button for motorized reduction gear with pilot lights.

 

 

 
 
SAMPLE DRYER
Quantity 02 NOS
Origin Italy
Brand Ugolini
 
 
HT. SAMPLE DYEING
Quantity 02 NOS
Origin Italy
Brand Ugolini
Model   

                                    Redkrom

Feature  

Laboratory ht. Dyeing machine with  infrared heating to max. Temp. 140Ίc     quick and clean handling of the beakers

 

  • Reliable dyeing condition

  • Automation of the process by microprocessor

  • The cooling is carried out by the air/water heat exchanger

  • Equipped to use for  test of washing fastness in keeping with current regulations.

 
 
 
COLOR MATCHING CABINET
Quantity 02 NOS
Origin Italy
Brand Ugolini
Feature

The color matching cabinet is a reliable Instrument for professionals to determine and compare colors between swatch and lab – dip. The main features are :

 

  • Standard neutral grey int./ext. Walls

  • Time meter to record lamp life

  • Two day light d65 - 6500Ίk

  • Two fluorescents lights tl84  4000Ίk

  • Two light cw 4300Ίk

  • Two incandescent lights 2700Ίk

  • One ultra violet
 
 
COLOR MATCHING CABINET
Quantity 01 No
Origin England
Brand Verified
Feature

The color matching cabinet is a reliable Instrument for professionals to determine and compare colors between swatch and lab – dip. The main features are :

  • Standard neutral grey int./ext. Walls

  • Time meter to record lamp life

  • Two day light d65 - 6500Ίk

  • Two fluorescents lights tl84  4000Ίk

  • Two light cw 4300Ίk

  • Two incandescent lights 2700Ίk

  • One ultra violet

 

 
 
SPECTROPHOTOMETER
Quantity 01 No
Origin Italy
Brand Gretagmacbeth
Model X – Rite Sp 68
Feature

 

  • MEASURING GEOMETRIC D/8Ί

  • LIGHT SOURCE : GAS FILLED TUNGSTEN LAMP APP. 3000ΊK

  • ILLUMINANT TYPES : C D6 5, D5 0, A,F2, F7, F11 & F12

  • STANDARD OBSERVERS : 2Ί & 8Ί

  • RECEIVER : BLUE – ENHANCED SILICON PHOTODIODES

  • SPECTRAL RANGE : 400mm – 700mm

  • SPECTRAL INTERVAL : 20mm – MEASURED (15nm BAND WIDTH) , 10nm – OUT PUT

  • MEASUREMENT RANGE : 0 TO 200% REFLECTION.

  •  

 

 
 
CROCK METER
Quantity 01 No
Origin India
Brand Paramount
Feature

 

         To measure dry and wet rubbing fastness to the fabric/garments

 

 
 
SHERINKAGE TEST UNIT
 

 

Washing Machine    
  Quantity 1 No  
  Origin Germany  
  Brand Simens  
  Having Capacity 05 Kgs  
       
   

                          Temble Dryer

   
  Quantity 1 No  
  Origin Germany  
  Brand Simens  
  Having Capacity 05 Kgs  
       
   

              Accu Shrink Shrinkage Template

   
  Quantity 01 No.  
  Origin India  
  Brand Paramount  
  Size 50cm X 50cm  
 
 
 
CROCK METER
Quantity 01 No
Origin India
Brand Paramount
Model Digiwash-Ii
Feature

 

To determine the color fastness or dry Clearing as per iso/bs/european as well as   aatcc  standards.

 

 
  GARMENTS UNIT  
 

The total floor area in garments  is about 82500 sft. This area is comprises of machine area, office space, cutting section, finishing section, finished goods space and toilet area. Toilet provisions are at two sides of the unit , one for mail one for female. Each toilet area having eight unit as usage provisions. The full area is covered with false ceiling to ensure aesthetic view as well as working environment. The total floor is equipped with adequate lighting and air exhaust system. Production capacity – 25,000 pcs polo + t-shirt per day.

 
 

Existing buyer details as follows :

 
 

 

1) Woolworths plc woolworth house 242/246 marylebone road london nw1 6jl, uk.

2) Mountain gear corporation 4889 4th street Irwindale ca 91706, u.s.a.

3) La grande i scarl Via ponchielli amilcare 720129 milano, italy.

4) Emergo sportswear afd :  menswear Hoofdstraat 23-25 3971 ka driebergen, the netherlands

5) Itochu deutschland gmbh Import-export Brandstwiete 1, 20457 hamburg,

Germany, ref, 20yx-10253

6) Comercial turo de publicidad s.l Cl progres – 43, gava Spain

7) Gruppo coin spa Via terraglio 17 30174  mestre venezia Italy.

 

 

 
  The garments unit, at the moment has the machines as described in brief below :  
 
PLAIN MACHINE
Quantity 315 Nos
Origin Japan
Brand Juki
Model 5530n Ec-10b
Feature

Automatic thread trimmer and reverse feed function, auto filter, normal stop with needle up & down, automatic reverse feed stitching at sewing start and end and setting the number of stitches for automatic reverse feed stitching

 

 

 
 
OVER LOCK MACHINE
Quantity 150 Nos
Origin Japan
Brand Juki
Model Mo – 3614e – Be6 – 44h/F/G39/Q141
Feature

Ease of operation, provide ideal seams  With soft and good feeling, widely covers from light to heavy weight materials, low noise and vibration, demonstrate consistent sewing capabilities with improved productivity

 
 
PMD/PSF MACHINE
Quantity 06 Nos
Origin Japan
Brand Kansai Special
Model DFB – 1404PSF
Feature

 

4 – needle, versatile machine with  Vertical movement lopper mechanism which is employed 2 to 4 needles are selectable for diversified applications. Equipped with the binder and rubber roller, the machine beautifully and speedily sews front flies in one operation on various kinds of items.

 

 
 
PICOT AND FEGOTTING ZIG – ZAG MACHINE
Quantity 02 Nos
Origin Japan
Brand Kansai Special
Model Dpw – 1302w
Feature

 

Two needle, double chain stitch, picot and Fagoting zig-zag machine is useful for forming decorative zig – zag stitching to any number of various clothing and items such as women’s undergarments, kerchiefs, tablecloths, pillowcases, etc. The differential feed mechanism makes this machine ideal for decorative stitching on a wide range of fabrics light to medium weight.

 

 
 
BACK TAPE MACHINE 
Quantity 02 Nos
Origin Japan
Brand Kansai Special
Model Dlr – 1502l(1/4”)
Feature

 

This two needle, double chain stitch flatbed Machine with left – right moving loppers having medium stroke and a gauge set designed for tape attaching. It is ideal for medium duty applications such as tape attaching on men’s underwear, t – shirt etc.

 

 
 
CYLINDER BED MACHINE
Quantity 64 Nos
Origin Japan
Brand Pegasus
Model W664 – 35bcx356/Ft540
Feature

 

This cylinder bed interlock stitch machine  With top cover thread having stitch length adjustment dial, differential feed ratio adjustment lever that can be adjusted intermittently during sewing. This machine is equipped with auto trimming and vacuum suction for hemming the garments pieces that are not yet closed and simultaneously inserting elastic.

 

 
 
FLAT BED MACHINE 
Quantity 58 Nos
Origin Japan
Brand Pegasus
Model W562 – 02sbx356/Tk410
Feature

 

This flat bed interlock stitch machine With top cover thread having push – button stitch length adjustment, differential feed ratio Adjustment lever that can be adjusted intermittently during sewing. Automatic fabric trimmer simultaneously inserting elastic.

 

 
 
KNIFE CUTTING MACHINE
  Quantity 10 Nos  
Origin  Japan
Brand K.M.
Model Ks – Au – V
Size 10”
   
RIB CUTTING MACHINE
Quantity 06 Nos
Origin  Japan
Brand Idea
Model Sm – 601
   
 
THREAD SUCKING MACHINE  05 NOS
STEAM IRON       48 NOS
VACUUM TABLE 48 NOS
 
 
  OTHERS  
 

Besides the above units, the avl factory premises has following structures :

 
 

1. Administration building having basement floor as central store controlling unit, ground floor as office space and first floor as rest house where we have three star standard accommodation in three bedroom, kitchen and living space.

2. Boiler room with condensate unit

3. Underground water reservoir on above of which has water treatment plant unit, central  compressed air supply unit and pressure boosting and fire fighting pump units.

4. Effluent treatment plant unit

5. Electrical sub – station and generator unit

6. Guard shed and gas metering and regulating station.

 

 
 

The equipments in above units are as follows :

 
 
 
  BOILER  
QUANTITY 02 NO
CAPACITY 6500 KGS
ORIGIN UK
BRAND COCHRAN
   
CONDENSATE  UNIT
QUANTITY 01 SET
ORIGIN INDIA
BRAND SPIREX
   
WATER TREATMENT PLANT UNIT
QUANTITY 01 SET
CAPACITY 65 M³/HR
ORIGIN INDIA
BRAND NAIMA
   
PRESSURE BOOSTING & FIRE FIGHTING PUMP UNIT
QUANTITY 02 SET
ORIGIN GERMANY
BRAND KSB
MODEL HYAMAT K
   
EFFLUENT TREATMENT PLANT
QUANTITY 02 NOS
1
CAPACITY 668 KWE
ORIGIN GERMANY
BRAND DEUTZ
MODEL  TCG2016V16K
FUEL NATURAL GAS
2
CAPACITY 380 KVA
ORIGIN INDIA
BRAND CUMMINS
MODEL GTA – 1710G
FUEL NATURAL GAS
   
AIR COMPRESSOR
QUANTITY 05 NOS
BRAND ALTASCOPPO
ORIGIN UK/ITALY
MODEL GTA – 1710G
FUEL NATURAL GAS
   
 
 
 
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